THE PRACTICAL APPROACH TO BOILER OPERATIONS, MAINTENANCE
& MANAGEMENT
Date: 21 & 22 May 2008
PLEASE NOTE THAT ALL OUR COURSES ARE CLAIMABLE UNDER
HRDF!!!
OVERVIEW
Being able to service your boiler is one thing. Being able
to maintain and do it safely is another thing. Boilers have
been commonly used by the industries for centuries in
producing steam. These industries varies from
manufacturing lines to processing industries like food,
agriculture, oil & gas, utility power plants and even
commercial building sectors, for instance hotel, hospital
etc. Over time, the basic boilers have grown in respect of
the power as well as capacities, and applications of
sophisticated automation and electro-techniques are used;
hence increasing the possibilities of operation failures,
flaws and accidents. Improving knowledge and skills through
practical training in boiler management is perhaps the most
tangible way to avoid such losses, not only on human lives,
but also on maintenance costs. Anyone can teach theory, but
there simply is no substitution for real practical
experiences. The 2-days intensive course on Boiler/ Steam
Plant Operation & Management focuses in establishing the
proper maintenance procedures and correct practices in the
Steam Plant Operation. It will cover Boiler Safety, Boiler
Management, and Cost Control (Boiler Efficiency) in
operating the Steam Plant. In addition, it will provide
practical guidance in boiler management procedures, which is
highly useful in their work routine. In general, this
program will escalate the practical knowledge base of
participants to become better Operators and Technicians in
their own plants. The participants will develop ideas &
suggestions from the course, which then could be forwarded
to their management for improvements in their work process.
UPON COMPLETION
_ Increase their confidence to Operate & Supervise Steam
Plant
_ Explain the Importance of the components used in Steam
Plant
_ Describe the Principles of Operation and Maintenance of
Steam Plant
_ Understand the Concepts such as Water Treatment,
Combustion System & Material used in the Steam Plant
_ Provide some proper Guidelines & Procedures in
Maintaining the Boilers
OUR CONSULTANT
Mr R.C.Raj holds a First Grade Steam and Internal Combustion
Engine (ICE) Engineer Certification issued by JKKP, DOSH.
With more than 35 years of working experience, mainly in the
operation and maintenance of palm oil mills and
petro-chemical complex manufacturing, his professional
specialization ranges from the operation and maintenance of
all Steam Generating Equipments and Steam Usage Equipments,
to other utilities such as Natural Gas Fired Boilers, Waste
Heat Boilers, Steam Turbine, Gas Turbine, Water and
Condensate Treatment, Cooling Water System and Chilled Water
System. He is also the Visiting Engineer and Advisor for
another Utility Steam Plant and Co-generation Plants. His
current projects include: Working with a Team of Engineers
on Biomass Project; Design and Engineering Study on Direct
Fired Chillers 1500Usrt; Carrying out a Study on Cost
Optimization for Co-Gen Plant. Chiller Operation, Boiler,
Gas Turbine, Cooling and Chilled Water Systems Apart from
his profession, he has conducted numerous training programs
for technicians, engineers and managers in companies or
institutions like Petronas, MPOB, Gas District Cooling
Holdings Sdn Bhd (GDC), MEC Works Sdn Bhd, Thermal System
& Engineering Sdn Bhd, Boiler Care Sdn Bhd, University
Malaya (UM),University Technology Petronas (UTP) etc.
COURSE OUTLINE
• 1. Steam Plant Operation - Safety
Boiler House:
Housekeeping
Safety
PPE Requirements
2. Steam Plant Management
Log Books
Records
History
3. Boiler Construction
Water Tube
Fire Tube
Materials Setup
4. Boiler Operation Start /Stop
Routine Check - Before, While, & After
Operation
Min. Operation Guidelines
5. Understanding of Water Treatment in Steam Plant
Importance of Water Treatments
References in other Industries & Process
Plants
6. Routine Inspection /DOSH Inspection Requirements
Boiler Preparation for DOSH Inspection
Requirements
7. Combustion System /Fuel
Understanding of:
Boiler Fuel Systems
Cost Saving Aspects
8. Factories & Machinery Act
9. Steam Traps Operation & Maintenance
10. Boiler Efficiency
11. Boiler Maintenance & Repairs
Maintenance Practices
Common Repairs
Minor Methods
Major Methods
Please contact Saliknee  03-56338162 or
salikneeotc.com.my for more information
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